Tong quan ve Thaco
Cong Ty Co Phan Oto Truong Hai (Thaco) la tap doan san xuat va lap rap oto hang dau Viet Nam, voi Khu phuc hop Chu Lai – Truong Hai rong lon tai tinh Quang Nam. Trai qua hon 20 nam hinh thanh va phat trien, Thaco da xay dung he sinh thai cong nghiep hoan chinh bao gom san xuat oto, co khi che tao, cong nghiep ho tro va dich vu. Voi su dieu hanh cua Chu tich Hoi dong Quan tri Tran Ba Duong, Thaco lien tuc mo rong quy mo, hop tac voi cac thuong hieu xe hoi hang dau the gioi nhu BMW, Mazda, Kia, Peugeot va van hanh cac nha may san xuat voi cong suat lon.
De duy tri vi the dan dau va dap ung yeu cau ngay cang cao ve chat luong san pham, Thaco xac dinh ap dung cac phuong phap quan tri san xuat tien tien nhu Lean Manufacturing, TPM (Total Productive Maintenance) va 5S Kaizen lam nen tang cho toan bo hoat dong san xuat. Day la buoc di chien luoc giup Thaco chuan hoa quy trinh, giam lang phi va toi uu nang suat thiet bi trong boi canh canh tranh gay gat cua nganh cong nghiep oto Viet Nam.
Thach thuc
Thaco la tap doan san xuat va lap rap oto hang dau Viet Nam. Cong ty can trien khai Lean, TPM va 5S tai Khu phuc hop Chu Lai – Truong Hai de nang cao nang suat, chat luong san pham va hieu suat thiet bi trong nganh cong nghiep oto. Cac thach thuc cu the bao gom quy mo san xuat lon voi nhieu dong xe khac nhau, tinh phuc tap cua day chuyen cong nghe, yeu cau nghiem ngat ve an toan lao dong va tieu chuan chat luong quoc te, cung voi ap luc canh tranh tu cac thuong hieu oto nhap khau. Ben canh do, viec chuan hoa quy trinh lam viec va xay dung van hoa cai tien lien tuc cho hang nghin lao dong tai khu phuc hop cung la mot thach thuc khong nho.
Giai phap CiCC trien khai
CiCC (Cong ty Co phan Tu van va Dao tao Cai tien lien tuc) da cung cap chuong trinh tu van va dao tao toan dien cho Thaco, tap trung vao ba tru cot chinh: Lean Manufacturing, TPM va 5S Kaizen. Cac giai phap duoc thiet ke rieng cho dac thu san xuat oto tai Khu phuc hop Chu Lai
- Dao tao Lean Manufacturing co ban va nang cao – Trang bi kien thuc ve he thong san xuat tinh gon, phan tich lang phi (Muda), cai tien dong chay (Flow) va he thong keo (Pull) cho doi ngu quan ly va cong nhan san xuat.
- Trien khai TPM (Total Productive Maintenance) – Xay dung he thong bao tri nang suat toan dien bao gom bao tri tu dinh, bao tri dinh ky, cai tien trang thiet bi va dao tao ky nang bao tri cho nguoi van hanh may.
- Ap dung 5S Kaizen – Chuan hoa quy trinh 5S (Sang loc – Sap xep – Sach se – San soc – San sang), danh gia dinh ky va xay dung van hoa cai tien lien tuc tai cac phan xuong san xuat va lap rap.
- Xay dung he thong chi so danh gia hieu suat (KPI) – Thiet lap cac chi so do luong nang suat lao dong, hieu qua su dung thiet bi (OEE), ty le loi pham va chi phi chat luong.
- Dao tao noi bo (Train the Trainer) – Dao tao doi ngu huan luyen vien noi bo de Thaco tu chu duy tri va nhan rong chuong trinh cai tien ra toan bo khu phuc hop.
- Tu van hien truong (Gemba Coaching) – Chuyen gia CiCC truc tiep huong dan, kem cap va giai quyet van de thuc te tai cac chuyen san xuat va lap rap.
Ket qua dat duoc
Thaco da nang cao nang suat va chat luong san pham oto thong qua Lean, TPM va 5S Kaizen tai Khu phuc hop Chu Lai. Nho ap dung dong bo cac phuong phap quan tri san xuat tien tien, Thaco da giam thieu dang ke lang phi trong quy trinh san xuat, tang hieu suat su dung thiet bi (OEE) va rut ngan thoi gian dung may. Chat luong san pham duoc cai thien ro ret voi ty le loi pham giam qua tung thang, dong thoi tinh than lam chu cua nguoi lao dong duoc nang cao thong qua cac chuong trinh cai tien lien tuc. Moi truong lam vice sach se, ngan nap va an toan hon tao nen su chuyen bien tich cuc trong van hoa doanh nghiep, gop phan quan trong vao vice giu vung vi the so mot cua Thaco trong nganh cong nghiep oto Viet Nam.
Cam ket dong hanh cua CiCC
CiCC cam ket dong hanh cung Thaco trong suot hanh trinh cai lien lien tuc, khong chi o giai doan trien khai ban dau ma con trong ca qua trinh duy tri va phat trien he thong quan tri san xuat. CiCC tiep tuc cap nhat nhung phuong phap va cong cu cai tien tien tien nhat tren the gioi, dieu chinh phu hop voi dac thu san xuat oto tai Viet Nam. Doi ngu chuyen gia cua CiCC luon san sang hien truong de ho tro, giai quyet cac van de thuc te va cung cap cac giai phap toi uu, giup Thaco lien tuc dot pha ve nang suat, chat luong va hieu qua kinh doanh.
Bat dau hanh trinh cai tien
Neu quy doanh nghiep mong muon trien khai Lean, TPM, 5S Kaizen hoac cac chuong trinh cai tien nang suat chat luong khac, CiCC san san cung cap dich vu tu van va dao tao chuyen nghiep, phu hop voi tung dac thu san xuat kinh doanh rieng. Voi hon 15 nam kinh nghiem trien khai tai nhieu tap doan san xuat lon nhu Thaco, CiCC la doi tac tin cay giup doanh nghiep ban toi uu hoat dong san xuat va vuon toi vi the danh dau trong nganh.